Engine Coolers
Air-cooled engines
rely on the circulation of air directly over hot parts of the engine to cool them.
Most modern internal combustion
engines are cooled by a closed circuit carrying liquid coolant through channels
in the engine block, where the coolant absorbs heat, to a heat exchanger or radiator
where the coolant releases heat into the air, and so on, ad infinitum. Thus, while
they are ultimately cooled by air, because of the liquid-coolant circuit they are
known as water-cooled. In contrast, heat generated by an air-cooled
car engine is released directly into the air.
Typically this is facilitated with metal fins covering the outside of the cylinders
which increase the surface area that air can act on. It is worth noting that in
all combustion engines, a great percentage of the heat generated (around 44%) escapes
through the exhaust, not through either a liquid cooling system nor through the
metal fins of an air-cooled engine (12%). About 8% of the heat energy finds its
way into the oil, which although primarily meant for lubrication, also plays a role
in heat dissipation via a cooler.
Road vehicles
Many motorcycles use air-cooling for the sake of reducing weight and complexity.
Few current production automobiles have air-cooled engines, but notable past models
include the Volkswagen
Beetle and related models, Citroën
2CV, the Chevrolet Corvair, the
Porsche 911 and others.
Engine Coolants
Antifreeze is used
in internal combustion engines, and for many other heat transfer applications, such
as electronics cooling and chillers for HVAC. Compounds are added to water to reduce
the freezing point of the mixture to below the lowest temperature that the system
is likely to be exposed to, and to inhibit corrosion in cooling systems which often
contain a range of electrochemically incompatible metals (aluminum, cast iron, copper,
lead solder, etc.). The term 'colligative agent' is to be preferred as, in warm
climates, the benefit of these compounds is to increase the boiling point of the
coolant, which should then be more properly referred to as 'anti-boil', and as anti-freeze
decreases and increases both properties, respectively, 'colligative agent' more
accurately describes the liquid. The term 'engine coolant' is widely used in industry.
Methanol
Until the late 1930s, methanol was
the most widely used antifreeze. While effective in preventing the coolant from
freezing, its low boiling point and low specific heat capacity led to considerably
less cooling than water alone. Also, the concentration of methanol would tend to
be reduced over time due to its greater tendency to evaporate than the water with
which it was mixed.
Ethylene glycol
Ethylene glycol solutions became available
in 1937 and were marketed as "permanent antifreeze", since the higher
boiling points provided advantages for summertime use as well as during cold weather.
They are still used today. Ethylene glycol antifreezes are poisonous and should
be kept away from any person or animal (children and especially dogs) that might
be tempted by its sweet taste. They form calcium oxalate crystals in the kidneys
and can cause acute renal failure and death. All spills should be cleaned, or else
an area in which it may be present should be kept inaccessible to those who might
ingest it.
Should ingestion of antifreeze occur, ethanol (alcoholic beverages) can be administered
until proper treatment can be started in order to slow the conversion of methanol
to formaldehyde and formic acid which are the substances responsible for methanol's
toxicity. In practice, ethanol can be administered intravenously by doctors to counter
ethylene glycol and methanol poisoning, but now that another antidote is available
(fomepizole), it is used less and less for the purpose.
In order to prevent ingestion, bittering agent (denatonium benzoate) is usually
added to engine coolant to make it taste unpleasant. In the United States, there
is legislation before Congress (H.R.2567/S.1110) that would make the use of a bittering
agent mandatory.
Propylene glycol
Propylene glycol, on the other hand, is considerably less toxic and may be labelled
as "non-toxic antifreeze". It is used as antifreeze where ethylene glycol
would be inappropriate, such as in food-processing systems or in pipes in homes,
as well as numerous other settings. It is also used in food, medicines, and cosmetics,
often as a binding agent. Propylene glycol is "generally recognized as safe"
by the Food and Drug Administration (FDA) for use in food. However, propylene glycol-based
antifreeze should not be considered safe for consumption. In the event of accidental
ingestion, emergency medical services should be contacted.
Other Developments
In the 1980s inventor Jack Evans discovered
the advantages of using a waterless coolant. His final formulation is a mixture
of ethylene glycol and propylene glycol. This coolant has a high boiling point of
370 °F and is not corrosive, solving many of water's problems including freezing.
Most commercial antifreeze formulations include corrosion inhibiting compounds,
and a colored dye (commonly a green, red or blue fluorescent) to aid in identification.
A 1:1 dilution with water is usually used, resulting in a freezing point of approximately
−40 °F (−40 °C). In warmer areas weaker dilutions are used.
Glycol antifreeze solutions should generally be replaced with fresh mixture every
two years. Many modern cars now come filled with organic acid technology (OAT) antifreeze
(such as Dex-Cool), which has an extended service life of five years. Although these
still contain glycol, OAT solutions may not be compatible with conventional inorganic-based
coolants containing glycol (e.g., with silicates, borates, phosphates) and, if changing
from one type to the other, the cooling system must be thoroughly flushed with clean
water. Typically OAT antifreeze contains a red or pink dye to differentiate it from
the conventional inorganic coolants (blue or green). Some of the newer technology
OAT coolants claim to be compatible with all types of OAT and inorganic-based coolants;
these are typically green or yellow in colour.