Infinitely Variable Transmission (IVT)
A specific type of CVT is the infinitely variable transmission (IVT), which
has an infinite range of input/output ratios in addition to its infinite number
of possible ratios; this qualification for the IVT implies that its range of ratios
includes a zero output/input ratio that can be continuously approached from a defined
"higher" ratio. A zero output implies an infinite input, which can be
continuously approached from a given finite input value with an IVT. Low gears are
a reference to low ratios of output/input which have high input/output ratios that
are taken to the extreme with IVTs, resulting in a "neutral", or non-driving
"low" gear limit. Most continuously variable transmissions are not infinitely
variable.
Most (if not all) IVTs result from
the combination of a CVT with an epicyclic gear system (which is also known as a
planetary gear system) that facilitates the subtraction of one speed from another
speed within the set of input and planetary gear rotations. This subtraction only
needs to result in a continuous range of values that includes a zero output; the
maximum output/input ratio can be arbitrarily chosen from infinite practical possibilities
through selection of extraneous input or output gear, pulley or sprocket sizes without
affecting the zero output or the continuity of the whole system. Importantly, the
IVT is distinguished as being "infinite" in its ratio of high gear to
low gear within its range; high gear is infinite times higher than low gear. The
IVT is always engaged, even during its zero output adjustment.
The term "Infinitely Variable
Transmission" does not imply reverse direction, disengagement, automatic operation,
or any other quality except ratio selectabilty within a continuous range of input/output
ratios from a defined minimum to an undefined, "infinite" maximum. This
means continuous range from a defined output/input to zero output/input ratio.
Hydristor IVT
The Hydristor torque converter is a true IVT in that the front unit connected to
the engine can displace from zero to 27 cubic inches per revolution forward and
zero to -10 cubic inches per revolution reverse. The rear unit is capable of zero
to 75 cubic inches per revolution. The common "kidney port" plate between
the two sections communicates the hydraulic fluid under pressure and suction return
in a "serpentine-torodial" flow path between the two Hydristor internal
units. The IVT ratio is determined by the ratio of input displacement to output
displacement. Therefore, the theoretical range of Hydristor IVT ratios is 1/infinity
to +-infinity/1 but real-world ratios are constrained by physics.
What is an IVT
The IVT moves away from the constraints of stepped ratio automatic transmissions
and unlike Continuously Variable Transmissions there is no torque limitation. The
ratio range is provided not by a system of gears, as found in a conventional automatic
transmission, but by a variator which consists of a set of discs and rollers and
is termed a 'full toroidal' variator (more information on how the variator works
can be found here).
The IVT technology allows control of
the complete powertrain enabling optimisation of the efficiency of the engine. In
conventional transmissions the engine and transmission are controlled separately.
The IVT is torque controlled rather than ratio controlled. The software determines
the torque required at the road wheels and then requests torque from the transmission
rather than setting a specific ratio. The engine can then be used to deliver the
power at its most efficient operating point. In conventional automatics where the
gear ratios are fixed the engine only runs at its most efficient operating points
for short periods of time.
This optimisation of the entire
powertrain brings about a fuel economy benefit in three ways:
- Due to the geared neutral feature
of the IVT the engine can be directly connected to the road wheels whilst the vehicle
is stationary. There is no need for a separate starting device such as an inefficient
torque converter.
- Due to its wide ratio spread the
IVT provides the ability for the engine to run at a high overdrive of 74mph/1000rpm.
- Because the IVT does not have discrete
ratio steps it can run the engine at optimum conditions for fuel economy and emissions.
Core IVT benefits
The full toroidal traction IVT technology gives the following generic benefits.
To learn about the specific benefits the IVT brings to different markets and applications,
click on the appropriate section of this website.
Running an engine at optimum
conditions
The exceptional ratio range of the IVT provides an almost total decoupling
of engine and vehicle speed. For any given power demand the IVT will operate the
engine at a pre-determined torque and speed, largely independent of vehicle speed.
This ensures that the engine always operates at minimum specific fuel consumption,
i.e. at maximum efficiency. Typically, this means that the engine operates at low
speed (reduced friction losses) and high torque (reduced throttling losses).
Geared neutral
The IVT has a feature termed ‘geared neutral’ where the engine can be connected
to the road wheels whilst the vehicle is stationary.This feature delivers a number
of benefits including:
- No need for an inefficient starting
device such as a torque
converter.
- Continuous torque at the wheels.
- Accurate control of the vehicle
at low speeds.
See also our
CVT section for more information on gearboxes.
Click for more information on
IVT Gearboxes